Best rated centrifuge machine wholesale provider: Shenzhou Machinery as the profession custom decanter centrifuge and separator manufacturers, has provided OEM/ODM manufacturing service for 30 years. No matter what your requirements are, our extensive know-how and experience assure you a satisfactory result. We put our most effort to offer good quality, satisfied service, competitive price, timely delivery to our valued customers. Shenzhou Machinery’s products are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets. They are now widely exporting to 200 countries. We also warmly welcome you to be one of Shenzhou custom decanter centrifuge, separator manufacturers and distributors, if you are interested in our brand. See extra details at decanter centrifuge suppliers.
The most important factor to keep in mind when manufacturing decanter centrifuge components or designing a completely new decanter assembly using a cone centrifuge parts casting machine is that the decanter bowl and tube wall thickness must be thin enough to meet design specifications while still providing each Structural integrity required for components. Stainless steel cylinders and conical bowls for decanter centrifuges are manufactured from the centrifugal casting process. Decanter Bowls, Bowl Cones, and Bowl Cylinders are typically made in various dimensions through centrifugal casting and additional machining. These can be purchased as a single part or already assembled/welded with a stainless-steel cylinder.
In recent years, with the vigorous development of environmental protection, the sewage treatment capacity of horizontal spiral centrifuges in cities has also been continuously strengthened. Therefore, there are many applications in municipal sewage treatment and sludge dewatering. It has the characteristics of good separation effect, small footprint, high work efficiency, and is very popular among manufacturers in sewage treatment. Therefore, the following is a brief analysis of the main factors that affect the sludge dewatering effect of centrifuges. First, let’s introduce sewage treatment and processes: There are primary treatment, secondary treatment, and advanced treatment levels for sewage treatment. The composition of sewage treatment process is divided into two stages. Physical treatment section and biochemical treatment section.
The materials then flow into the inner cavity of the bowl, which rotates in synchronization with the bowl. Because of their different specific gravities, the three types of centrifugal forces are as follows: the strongest for solids, the second strongest for heavy-phase liquids (like water), and the weakest for light-phase liquids (like oil). This allows the centrifugal force to work magic, forming an outer solid layer and two inner liquid layers. The solid material that has been deposited on the inside wall of the bowl is moved to the machine’s solid outlet using the screw, where it is dried further using extrusion and subsequently released. Meanwhile, the liquid material flows to the machine’s liquid phase outlet and overflows at various points, separating the solid, heavy, and light liquid phases. The Shenzhou Machinery 3-phase decanter centrifuge uses centripetal pump technology to determine the optimal placement of the liquid discharge layer based on the relative proportions of the heavy and light liquid phases and to adjust the position of the neutral layer of these phases. Additionally, the centripetal pump serves as the heavy liquid phase flow outlet, making it an ideal choice for pipeline layout.
The full name of the decanter centrifuge is the horizontal screw decanter centrifuge, which is a widely used equipment in the field of industrial solid-liquid separation. According to the characteristics of different materials in different industries, Decanter centrifuge is divided into dewatering, separation, and clarifying decanter centrifuge. With centripetal pump technology, decanter centrifuge can also realize the 3-phase separation of liquid, liquid, and solids or two liquid phase separation. Decanter centrifuge can separate over 50%(v/v) solids from liquids on a continuous basis.Typical industrial decanter applications include Crude oil tank bottoms ,waste oil industrial,wastewater,sludge Decantering,Fish meal,WVO/UVO Desludging,Paint sludge ,Etc. If you are looking for a decanter centrifuge manufacturer, Shenzhou Machinery is your best choice. See more information at https://www.lnszjx.com/.
The structure and working principle of a Decanter centrifuge – The Decanter centrifuge relies on the density difference between solid and liquid phases, and under the action of centrifugal force, accelerates the settling speed of solid particles to achieve solid-liquid separation. There is a conical section designed in front of the drum, which rotates at a set speed according to the different properties of the material. The material rotates at the design speed on the inner wall of the drum, forming a concentric liquid layer along the drum shell, called the liquid ring layer. The solids contained in the material are deposited onto the wall of the drum under the action of centrifugal force, and then the dry material is pushed out of the drum through spiral operation. The operating speed of the drum directly determines the separation factor, while the speed difference of the screw directly affects the solid moisture content transported outside the drum. It has a direct impact on processing capacity, residence time, and solid discharge.